{"id":19815,"date":"2026-07-26T16:32:35","date_gmt":"2026-07-26T16:32:35","guid":{"rendered":"https:\/\/chennaiweb.in\/corengg\/?page_id=19815"},"modified":"2026-07-26T17:18:08","modified_gmt":"2026-07-26T17:18:08","slug":"ansys-cfd-airflow-thermal-performance","status":"publish","type":"page","link":"https:\/\/chennaiweb.in\/corengg\/case-studies\/ansys-cfd-airflow-thermal-performance\/","title":{"rendered":"Ansys CFD Airflow Thermal Performance"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"19815\" class=\"elementor elementor-19815\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a64c4f5 e-flex e-con-boxed e-con e-parent\" data-id=\"a64c4f5\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-c717fe8 e-con-full e-flex e-con e-child\" data-id=\"c717fe8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8429a97 elementor-icon-list--layout-inline liststyle elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"8429a97\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items elementor-inline-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Case Study \u2014 Industrial Electronics Manufacturing<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c1de13 mainhead elementor-widget elementor-widget-heading\" data-id=\"7c1de13\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">ANSYS CFD: Optimizing Airflow and Thermal Performance\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-345ba07 herodesc elementor-widget elementor-widget-html\" data-id=\"345ba07\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\tHow ANSYS CFD helped a control panel manufacturer solve chronic overheating \u2014 using airflow optimization and thermal design validation before a single unit was built.\r\n\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-12b7568 e-flex e-con-boxed e-con e-child\" data-id=\"12b7568\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6faec54 elementor-widget elementor-widget-html\" data-id=\"6faec54\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<svg class=\"flow-bg\" viewBox=\"0 0 340 260\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n    <g fill=\"none\" stroke=\"#F2A93B\" stroke-width=\"1.4\" opacity=\"0.55\">\n      <path d=\"M-10 40 C 80 20, 140 70, 350 40\" stroke-dasharray=\"3 5\"><\/path>\n      <path d=\"M-10 90 C 90 70, 150 120, 350 90\" stroke-dasharray=\"3 5\"><\/path>\n      <path d=\"M-10 140 C 90 120, 150 170, 350 140\" stroke-dasharray=\"3 5\"><\/path>\n      <path d=\"M-10 190 C 90 170, 150 220, 350 190\" stroke-dasharray=\"3 5\"><\/path>\n    <\/g>\n  <\/svg>\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-a3648bb blur e-flex e-con-boxed e-con e-parent\" data-id=\"a3648bb\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-3661a00 e-con-full e-flex e-con e-child\" data-id=\"3661a00\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b258605 elementor-widget elementor-widget-counter\" data-id=\"b258605\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"counter.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-counter\">\n\t\t\t<div class=\"elementor-counter-title\">fewer physical thermal test cycles required<\/div>\t\t\t<div class=\"elementor-counter-number-wrapper\">\n\t\t\t\t<span class=\"elementor-counter-number-prefix\"><\/span>\n\t\t\t\t<span class=\"elementor-counter-number\" data-duration=\"2000\" data-to-value=\"45\" data-from-value=\"0\" data-delimiter=\",\">0<\/span>\n\t\t\t\t<span class=\"elementor-counter-number-suffix\">%<\/span>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e4eb0fd e-con-full e-flex e-con e-child\" data-id=\"e4eb0fd\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6172eb6 elementor-widget elementor-widget-counter\" data-id=\"6172eb6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"counter.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-counter\">\n\t\t\t<div class=\"elementor-counter-title\">reduction in peak component temperature<\/div>\t\t\t<div class=\"elementor-counter-number-wrapper\">\n\t\t\t\t<span class=\"elementor-counter-number-prefix\"><\/span>\n\t\t\t\t<span class=\"elementor-counter-number\" data-duration=\"2000\" data-to-value=\"14\" data-from-value=\"0\" data-delimiter=\",\">0<\/span>\n\t\t\t\t<span class=\"elementor-counter-number-suffix\">\u00b0C<\/span>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8d68c0e e-con-full e-flex e-con e-child\" data-id=\"8d68c0e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-635730d elementor-widget elementor-widget-counter\" data-id=\"635730d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"counter.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-counter\">\n\t\t\t<div class=\"elementor-counter-title\">faster thermal sign-off across new enclosure models<\/div>\t\t\t<div class=\"elementor-counter-number-wrapper\">\n\t\t\t\t<span class=\"elementor-counter-number-prefix\"><\/span>\n\t\t\t\t<span class=\"elementor-counter-number\" data-duration=\"2000\" data-to-value=\"35\" data-from-value=\"0\" data-delimiter=\",\">0<\/span>\n\t\t\t\t<span class=\"elementor-counter-number-suffix\">%<\/span>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-61620c5 e-con-full e-flex e-con e-child\" data-id=\"61620c5\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-9556bb9 elementor-widget elementor-widget-counter\" data-id=\"9556bb9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"counter.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-counter\">\n\t\t\t<div class=\"elementor-counter-title\">estimated annual savings in redesign &amp; field-failure costs<\/div>\t\t\t<div class=\"elementor-counter-number-wrapper\">\n\t\t\t\t<span class=\"elementor-counter-number-prefix\">\u20b9<\/span>\n\t\t\t\t<span class=\"elementor-counter-number\" data-duration=\"2000\" data-to-value=\"19\" data-from-value=\"0\" data-delimiter=\",\">0<\/span>\n\t\t\t\t<span class=\"elementor-counter-number-suffix\">L<\/span>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-46db630 e-flex e-con-boxed e-con e-parent\" data-id=\"46db630\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-9249dfc e-con-full e-flex e-con e-child\" data-id=\"9249dfc\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c6c14a4 elementor-icon-list--layout-inline liststyle elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"c6c14a4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items elementor-inline-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Introduction<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-19045f5 mainhead elementor-widget elementor-widget-heading\" data-id=\"19045f5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">When Heat Becomes the Design Constraint\n<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-734e94b elementor-widget elementor-widget-text-editor\" data-id=\"734e94b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>In dense electronic assemblies, the enemy is rarely the circuit design itself \u2014 it&#8217;s the heat that circuit generates and has nowhere to go.<\/p><p>This case study looks at how a manufacturer of industrial control panels and electrical enclosures used <strong>ANSYS CFD<\/strong> to solve a recurring overheating problem that physical testing alone couldn&#8217;t diagnose fast enough. By adopting <strong>computational fluid dynamics software<\/strong> as part of its standard design process, the engineering team was able to visualize airflow paths, predict hot spots, and validate cooling performance digitally.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8525704 e-con-full e-flex e-con e-child\" data-id=\"8525704\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f99c9d4 elementor-widget elementor-widget-html\" data-id=\"f99c9d4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t\t<svg viewBox=\"0 0 600 160\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n          <defs>\n            <linearGradient id=\"tGrad\" x1=\"0\" y1=\"0\" x2=\"1\" y2=\"0\">\n              <stop offset=\"0%\" stop-color=\"#2E6FE0\"><\/stop>\n              <stop offset=\"35%\" stop-color=\"#20B8A0\"><\/stop>\n              <stop offset=\"65%\" stop-color=\"#F2A93B\"><\/stop>\n              <stop offset=\"100%\" stop-color=\"#E14B3D\"><\/stop>\n            <\/linearGradient>\n          <\/defs>\n          <rect x=\"0\" y=\"0\" width=\"600\" height=\"160\" fill=\"#0A1B32\"><\/rect>\n          <rect x=\"30\" y=\"20\" width=\"540\" height=\"120\" rx=\"4\" fill=\"url(#tGrad)\" opacity=\"0.55\"><\/rect>\n          <g fill=\"none\" stroke=\"#fff\" stroke-width=\"1\" opacity=\"0.6\">\n            <path d=\"M30 50 C 150 40, 250 70, 570 55\" stroke-dasharray=\"3 3\"><\/path>\n            <path d=\"M30 90 C 150 100, 250 75, 570 95\" stroke-dasharray=\"3 3\"><\/path>\n            <path d=\"M30 120 C 150 110, 250 130, 570 115\" stroke-dasharray=\"3 3\"><\/path>\n          <\/g>\n        <\/svg>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4e290ab elementor-widget elementor-widget-text-editor\" data-id=\"4e290ab\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tSimulated airflow &#038; temperature distribution inside an electronics enclosure \u2014 ANSYS CFD\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e26704d e-flex e-con-boxed e-con e-parent\" data-id=\"e26704d\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-c8c56e6 e-con-full e-flex e-con e-child\" data-id=\"c8c56e6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-09b61fe elementor-icon-list--layout-inline liststyle elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"09b61fe\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items elementor-inline-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">Company Background<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2d21718 mainhead elementor-widget elementor-widget-heading\" data-id=\"2d21718\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Higher Component Density, Higher Thermal Risk\n<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-15a8260 elementor-widget elementor-widget-text-editor\" data-id=\"15a8260\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tThe company manufactures electrical control panels and enclosures for industrial automation, power distribution, and process-control customers across South India. As component density increased, heat dissipation became a growing risk that traditional design checks weren&#8217;t built to catch.\n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-812fd62 e-flex e-con-boxed e-con e-parent\" data-id=\"812fd62\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-8e5c9d4 e-con-full e-flex e-con e-child\" data-id=\"8e5c9d4\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d98a4a5 elementor-icon-list--layout-inline liststyle elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"d98a4a5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items elementor-inline-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-inline-item\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">The Challenge<\/span>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ebc9e25 mainhead elementor-widget elementor-widget-heading\" data-id=\"ebc9e25\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Guessing at Airflow Was No Longer Good Enough\n<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fdfe29c elementor-widget elementor-widget-text-editor\" data-id=\"fdfe29c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tCooling design had historically been handled with rule-of-thumb vent sizing, standard fan selections, and \u2014 when in doubt \u2014 physical thermal chamber testing after a prototype was built. Components would run hotter than expected in real installations, even when they&#8217;d &#8220;passed&#8221; basic bench testing, because actual enclosure airflow patterns were never modeled&#8230;\n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-486e797 e-flex e-con-boxed e-con e-parent\" data-id=\"486e797\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d76fa9f elementor-view-stacked elementor-shape-circle elementor-widget elementor-widget-icon\" data-id=\"d76fa9f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-icon-wrapper\">\n\t\t\t<div class=\"elementor-icon\">\n\t\t\t<i aria-hidden=\"true\" class=\"falight fa- fa-light fa-file-lock\"><\/i>\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d0636e6 mainhead elementor-widget elementor-widget-heading\" data-id=\"d0636e6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">You've reached the full story.\n<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f8708af elementor-widget__width-initial elementor-widget-mobile__width-inherit elementor-widget elementor-widget-text-editor\" data-id=\"f8708af\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\tGet the complete case study \u2014 including the ANSYS CFD methodology, the full results table, and how the manufacturer&#8217;s team achieved thermal design validation \u2014 sent straight to your inbox.\n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d1e6cd2 e-con-full e-flex e-con e-child\" data-id=\"d1e6cd2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5a2a994 elementor-widget elementor-widget-button\" data-id=\"5a2a994\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"#elementor-action%3Aaction%3Dpopup%3Aopen%26settings%3DeyJpZCI6IjE5ODM1IiwidG9nZ2xlIjpmYWxzZX0%3D\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Learn More<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Case Study \u2014 Industrial Electronics Manufacturing ANSYS CFD: Optimizing Airflow and Thermal Performance How ANSYS CFD helped a control panel manufacturer solve chronic overheating \u2014 using airflow optimization and thermal design validation before a single unit was built. fewer physical thermal test cycles required 0 % reduction in peak component temperature 0 \u00b0C faster thermal [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":18453,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_theme","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-19815","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Ansys CFD Airflow Thermal Performance | Corengg Technologies Pvt.Ltd | Solidedge | Team Center | NX Software | BricsCAD | Marking Machine | Cutting Tool<\/title>\n<meta name=\"description\" content=\"Technical Leader to enable Manufacturing Companies 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